China Manufactur standard Low Consumption Generator - GE 1500NG&NGS-TCG2020V16-ML-EN-400V – Hongfu factory and suppliers

Manufactur standard Low Consumption Generator - GE 1500NG&NGS-TCG2020V16-ML-EN-400V – Hongfu

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Manufactur standard Low Consumption Generator - GE 1500NG&NGS-TCG2020V16-ML-EN-400V – Hongfu Detail:

1500NG/1500NGS

Natural gas Generator Set

Main configuration and features:

• Highly efficient gas engine. &AC synchronous alternator.

• Gas safety train and gas protection device against leakage.

• Cooling system suitable for ambient temperature up to 50℃.

• Strict shop test for all gensets.

• Industrial silencer with silencing ability of 12-20dB(A).

• Advanced engine control system: ECI control system including:

ignition system, detonation control system ,speed control system , protection system，air/fuel ratio control system and cylinder temp.

• With cooler and Temperature Control System to make sure the unit can work normally at 50℃ environment temperature.

• Independent electrical control cabinet for remote control.

• Multi-functional control system with simple operation.

• Data communication interfaces integrated into control system.

• Monitoring battery voltage and charging automatically.

Unit type data

Fuel type

Natural gas

Equipment type

1500NG/1500NGS

Assembly

Power supply

+ Heat Dissipation System+ Control cabinet

Genset compliance with standard

ISO3046，ISO8528,GB2820, CE,CSA,UL,CUL

Continuous output

power modulation

50%

75%

100%

Electrical output

780

1946

1170

2772

1560

3600

Fuel use

Efficiency in mains parallel mode

Continuous output

50%

75%

100%

Electrical efficiency %

40.1

42.2

43.3

Current（A）/ 400V / F=0.8

1407

2110

2814

Special statement：

1、 The technical data are based on natural gas with a calorific value of 10 kWh/Nm³ and a methane no. > 90%

2、 The technical data indicated is based on standard conditions according to ISO8528/1, ISO3046/1 and BS5514/1

3、 The technical data is measured in standard conditions: Absolute atmospheric pressure：100kPa

Ambient temperature：25°C Relative air humidity：30%

4、 Rating adaptation at ambient conditions according to DIN ISO 3046/1.The tolerance for the specific fuel consumption is + 5 % at rated output.

5、 Dimension and weight above are just for standard product and may be subject to change. As this document is used only for presale reference, take the specification supplied by Smart Action before ordering as final.

6、 The applicable ambient temperature is -30 ° C ~ 50 ° C; when the ambient temperature exceeds 40 ° C, the rated power is reduced by 3% for every

5 ° C increase in temperature. Applicable altitude is less than 3000 meters; when the altitude exceeds 500 meters, the rated power is reduced by 5% for every 500 meters of height.

Prime power Operating Data Insolated Mode
Synchronous alternator						Star, 3P4h
Frequency			Hz			50
Power factor						0.8
Rating (F) KVA prime power			KVA			1950
Generator voltage			V			400
Current			A			2814
Starter battery 24V, capacity required:			Ah			430
Starter motor:			kWel. / VDC			15 / 24,0
	Genset performance data and manufacturing technology
	Overload run-time at 1.1xSe(hour)	1			Telephone interference factor (TIF)		≤50
	Voltage setting range	≥±5％			Telephone harmonious factor (THF)		≤2%，as perBS4999
	Steady-state voltage deviation	≤±2％			Manufacturing technology Special welded base frame, inner vibration isolators and design for whole lifting With high-class paint, endurable brightness as well resistance against abrasion and defacing Installation manual, operation and maintenance manual wiring program Standards and certificate ISO3046，ISO8528 GB2820BS5000PT99, AS1359 IEC34ISO9001:2008 quality system certification
	Transient-state voltage deviation	-12％~18％
	Voltage recovery time (s)	≤2
	Voltage unbalance	1%
	Steady-state frequency regulation	±1.5%
	Transient -state frequency regulation	-15％~10％
	Frequency recovery time (s)	≤5
	Steady-state frequency band	1.5%
	Recovery time response (s)	0.5
	Line Voltage Waveform Sine Distortion Ratio	≤ 5%
Emission data^[¹^]
	Exhaust flow rate			8503 kg/h
	Exhaust temperature			430℃
	Maximum allowable exhaust back pressure			3~5 Kpa
	Emission: （Option） NOx:			≤500 mg/Nm³ at 5% residual oxygen
	CO			≤600 mg/ Nm³ at 5% residual oxygen
	NMHC			≤125 mg/ Nm³ at 5% residual oxygen
	H2S			≤20 mg/ Nm³
	Environmental noise
	Sound pressure level at a distance of up to 7 m(based on surroundings)			108dB (A) / Open Type 89dB (A) / Silent Type

[1] Emission values downstream of catalytic converter based on dry exhaust.

Gas Data
Fuel		[1] Natural gas
Gas intake pressure		3.5Kpa~50Kpa
Methane volume content		≥ 80%
Low heat value（LHV）		Hu ≥ 31.4MJ/Nm³
Gas Consumption per hour at 50% load at 75% load at 100% load		200 m³ 280 m³ 355 m³
[1] After the Natural gas components need to be provided by users, the relevant data of the technical manual will be revised.Gas hoses are ECER110 approved. Components in the gas train meet Directive 90/356/EWG.
Service
Oil level (ambient temperature is higher than minus 5°C/ ambient temperature is[2] lower than minus 5°C)	API 15W-40 CF4 /API 10W-30 CF4
Lubricating oil capacity max.	265L
Water volume engine jacket / intercooler:	150L/20L
Coolant type	50% softened water and 50% anti-freezing solution (ethylene glycol, with the concentration of the anti-freezing solution between 40%-68% )
Combustion mass air flow – ISO 3046/1:	8222 m³/h
installation room ventilation (inlet air volume flow ) AT =15 K	＞38000 m³/h

[2] The oil standard refers to factors such as local ambient temperature and air pressure.

AC alternator performance data Efficient gas engine
Alternator brand	Marelli	Engine brand	MWM
Motor type	MJB 500 MC4	Engine model	TCG2020V16
Voltage（V）	400	Engine type	V-16 cylinders , turbocharger with intercooler
Rating (H) KW prime power	1560	Bore x stroke	170mm×195mm
Rating (H) KVA prime power	1950	Displacement （L）	71
Alternator efficiency （%）	97	Compression ratio	N/A
Power factor	0.8	Rated output power	1602kW/1500rpm
Wiring connection	D/Y	Oil consumption max.	0.3 g/kw*h
Rotor insulation class	H class	Min Intake flow, （kg/h）	7297
Temperature-rise rating	F class	Ignition method	Electrically controlled single cylinder independent high-energy ignition
Excitation method	Brush-less	Fuel control mode	Equivalent combustion, closed loop control
Rated speed（min^-1）	1500	Speed regulation mode	Electronic governor
Housing protection	IP23

Alternator compliance withGB755, BS5000, VDE0530, NEMAMG1-22, IED34-1, CSA22.2 and AS1359 standard.

In case of nominal mains voltage variations by ± 2%, an automatic voltage regulator (AVR) must be used.

Scope of Supply
	Engine		Alternator Canopy and base Electrical cabinet
	Gas engine Ignition system Lambda controllerElectronic governor actuatorElectrical start motorBattery system		AC alternatorH class insulationIP55 protectionAVR voltage regulatorPF control	Steel sheel base frameEngine bracket Vibration isolators Soundproof canopy (optional)Dust filtration (optional)		Air circuit breaker7-inch touch screenCommunication interfaces Electrical switch cabinetAuto charging system
	Gas supply system		Lubrication system	Standard voltage		Induction/exhaust system
	Gas safety trainGas leakage protectionAir/fuel mixer		Oil filterDaily auxiliary oil tank (optional)Auto refilling oil system	380/220V400/230V415/240V		Air filterExhaust silencerExhaust bellows
	Gas Train		Service and documents
	Manual cut-off valve2~7kPa pressure gaugeGas filterSafety Solenoid valve (anti-explosion type is optional) pressure regulatorFlame arrestor as option		Tools package Engine operation Installation and operation manual Gas quality specification Maintenance manual Control system manual Software manual After service guide Parts manual Standard package
Optional configuration
	Engine	Alternator			Lubrication system
	Coarse air filterBackfire safety control valveWater heater	Generator Brand: Stamford, Leroy-Somer, MECCTreatments against humidity and corrosion			Brand new oil tank with large capacityOil consumption measuring gaugeFuel pumpOil heater
	Electrical system	Gas supply system			Voltage
	Remote monitoring Grid-connection remote control sensor	Gas flow gaugeGas filtrationPressure reducer gas pretreatment alarm system			220V230V240V
	Service and documents	Exhaust system			Heat exchange system
	Service toolsMaintenance and service parts	Three-way catalytic converterGuard shield from touchResidential silencerExhaust gas treatment			Emergency radiatorElectric heaterHeat recovery systemThermal storage tank

SAC-200 Control system

Programmable control system is adopted with touch screen display , and various functions, including: engine protection and control, paralleling between gensets or gensets and grid, as well as communication functions. etc.

Main advantages

→ Premium gen-set controller for both single and multiple gensets operating in standby or parallel modes.

→ Support of complex applications for power production in data centres, hospitals, banks and also CHP applications.

→ Support of engines both with electronic unit – ECU and mechanical engines.

→ Complete control of the engine, alternator and controlled technology from one unit provides access to all measured data in a coherent and time corresponding way.

→ Wide range of communication interfaces allows smooth integration into local monitoring systems (BMS, etc.)

→ Internal built-in PLC interpreter allows you to configure customised logic to meet demanding customer requirements on your own without extra programming knowledge and in a fast way.

→ Convenient remote control and service

→ Enhanced stability and safety

Main functions
Engine running timeAlarm Protection Function low oil pressure high coolant temperature Emergency Stop emergency stop button pressed speed signal lost Engine monitor：coolant, lubrication, Intake, exhaust Voltage and power factor control		12V or 24V DC StartingRemote Control Interface as an optionAutomatic Start/Stop Control SwitchSet Input, Output, Alarm and TimeNumbers Control Input, Relays Control OutputAutomatic failure state emergency stop and fault display battery voltage genset frequencyProtection with IP44Gas leaking detection
Standard configuration
Engine Control： Lambda closed loop controlIgnition systemElectronic governor actuatorStart up control speed control load control	Generator Control：Power control RPM control (synchronous) Load distribution (island mode) Voltage control		Voltage tracking (synchronous) Voltage control (island mode)Reactive power distribution(island mode)	Other controls: Oil filling automaticallyIntake Valve controlFan control
Early warning monitoring
battery voltageAlternator data：U、I、Hz、kW、 kVA、kVAr、PF、kWh、kVAhGenset frequency	Engine SpeedEngine running timeInlet pressure temperatureOil pressure		Coolant temperatureMeasurement of oxygen content in exhaust gasIgnition status inspection	Coolant temperatureFuel gas inlet pressure
Protection functions
Engine protection Low oil pressureSpeed protectionOver speed/short speedStarting failureSpeed signal lost	Alternator protection Reverse power Overload Overcurrent Overvoltage Under voltage Over/under frequency Unbalanced current		Busbar/mains protection Overvoltage Under voltage Over/under frequency Phase sequence ROCOF alarm	System protection Alarm Protection FunctionHigh coolant temperatureCharge faultEmergency Stop

Paints, Dimensions and Weights of the Genset—1500NG
Genset size (length * width * height) mm	5430×1810×2210
Genset dry weight（Open Type） kg	13320
Spraying Process	High quality powder coating（RAL 9016 & RAL 5017 & RAL 9017 ）
Paints, Dimensions and Weights of the Genset—1500NGS
Genset size (length * width * height) mm	12192×3000×3000（Container）
Genset dry weight（Silent Type） kg	21000（Container）
Spraying Process	High quality powder coating（RAL 9016 & RAL 5017 & RAL 9017 ）